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Jewellery Making · SGJ Journal

How a Gold Ornament Is Made, from Melt to Polish

What actually happens in a jewellery workshop: melting, alloying, forming, setting and polishing, and which details a buyer can ask to see.

How a Gold Ornament Is Made, from Melt to Polish

A finished bangle looks simple. The work behind it is not. A gold ornament moves through heat, hammers or dies, solder, stones and a last polish. Knowing those steps helps a buyer ask better questions. It does not, by itself, tell you whether a particular piece is fairly priced.

The metal is not always pure gold

Pure gold is soft. A ring of it would bend. Workshops mix gold with other metals so the piece holds its shape. In India, 22 carat usually means about 91.6 percent gold by weight. 18 carat is about 75 percent. The rest is the alloy. The colour of the gold, yellow, rose or a paler white, depends on which metals are added, not on a dye.

A hallmark, when one is present, is a stamp about the fineness of the metal. It is not a gemstone certificate. Ask which number is stamped, and whether the whole piece, including the solder and the findings, is covered by that claim. If there is no hallmark, the shop should still be able to say the carat in writing on the bill.

Melt, mix and pour

The gold is weighed, then melted. Old jewellery that is being recycled is melted the same way, after stones have been removed. The molten metal is mixed so the alloy is even. It is then poured into a mould or drawn into wire and sheet.

Wire becomes chains, coils and the fine lines of filigree. Sheet is what a smith raises into a bowl, a pendant or the wall of a bangle. Some pieces are stamped in a die, which repeats a pattern. Some are built by hand, one solder join at a time. Both methods are ordinary. Hand work takes longer. A die can be precise. Neither word, by itself, means the gold is better.

How the shape is built

After the first form, the piece is filed. Seams are cleaned. If two parts must join, the smith uses solder, which melts at a lower temperature than the main body so the ornament does not collapse. Solder is still a metal. On a light piece, a lot of solder can change the average fineness. That is one reason a bill should describe the gold, not only the design.

Stones are set after the metal can hold them. A bezel is a rim pushed over the edge of the stone. Prongs are claws. A channel holds stones between two walls. The setting should grip the stone without cutting into a soft gem. Pearls, emeralds and opals need a gentler hand than a diamond or a sapphire, because they are easier to chip or to dry out.

Polish is the last thin layer of work

Polishing removes fine scratches. It does not add gold. A high shine on a low-gold alloy is still a shine, not a higher carat. Rhodium plating on white gold is a thin surface. It can wear at the edges. Ask if a white piece is plated, and what the metal is underneath.

What to keep with the piece

Keep the bill. It should name the metal, the weight, the stones if any, and the price. If a stone has a laboratory report, the report number should match the stone, not a similar one in a tray. Weight of the gold and weight of the stones are different numbers. A single total, with no split, is harder to compare later.

None of this is a promise that a design will suit a hand, or that a traditional belief about gold will come true. It is the sequence a workshop actually uses. At Sadhguru Gems & Jewellers the same questions apply on Akkalkot Road as they do on this page: what is the metal, what was done to it, and what is written on the bill.

SGJ Journal · 4/10/2026

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Journal notes

Occasional notes on gemstones and jewellery from the Solapur shop. No sale of your address. No medical promises.

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